Case6

Producing highly-purified products with the FV dryer at a small factory
การผลิตภัณฑ์ highly-purified ในโรงงานขนาดเล็กด้วยเครื่องFV dryer

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Background

A chemical company who was producing resin materials for adhesive tried to produce highly value-added electronic resin materials as a new business. They needed a dryer to dry liquid materials into powders.
The production of the resins required not only a dryer but a reactor, crystallizers, a distillatory, a heater and a cooler. The company had none of them and thus needed to buy all of them.

Having seen one of the solution examples in our web site, they called us. They had a filter and a chamber dryer in the existing plant. However, the contamination might result from transportation of product from the filter to the dryer. The FV Dryer could solve such a problem since the filtration, drying, rinsing and mixing were implemented in a single unit to eliminate the need for a filter.

Challenges

  • We want to reuse the existing warehouse only with some modifications to the interior. The installation spaces are thus limited.
  • We want Okawara to renovate the existing warehouse as well as to select all peripheral equipment.
  • A dryer must be installed in an explosion-proof clean room.
  • Production facilities must be multi-functional to meet the high-mix low-volume production requirement.

Solutions

We will be responsible for renovation of the warehouse and supply of peripheral equipment. With a rental pilot dryer, they will confirm the product quality.

Results

  1. Apart from the existing products, we now have new ones which are value-added and can be sold constantly. The number of new customers has increased.
  2. We are confident that the quality of new products can meet our customer’s requirements.
  3. In addition to the factory which is currently in full service, we are planning to build another factory in near future to increase the output.